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we know what it takes

Successfully manufacturing valves means making the right decisions. Having manufactured over 5000 valve testers, Ventil knows what it takes to collaboratively design test equipment for enhancing your production management. Ventil Engineered Solutions offers an extensive portfolio of special test equipment for;

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showcase
200,000 LB HEAVY BALL
VALVE TESTER FOR KAZAKHSTAN

A well-known German ball valve manufacture approached us for equipping their brand new production facility in Astana, Kazakhstan. The local production program covered the complete range of fully welded ball valves from 2.5” to 64” for gas handling and transport applications. All new valve production that includes 100% body/shell testing and bi-directional seat testing.

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SHOWCASE
COMPLETE O2 CLEAN ROOM FACILITY FOR VALVES

Our loyal customer, located in Ras-Laffan Qatar, contacted the Ventil Engineered Solutions team with the question, “How do valves for Oxygen service need to be treated during overhaul and repair?” Over the years we have supplied an extensive number of ‘Clean’ test units and gained  hands-on experience with the handling of these critical service valves and the applicable Oxygen equipment standards, codes and guidelines.

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SHOWCASE
LARGE SIZE CRYOGENICS – BELFAST

The rapid development of LNG market brought good times to our customer in Belfast. Their requirements for Cryogenic testing their high quality check valves, shifted from ‘one-off – type approval testing’, to production testing each valve assigned for harsh operating conditions. They were looking for a professional, safe and automated solution for testing their valves.

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SHOWCASE

FULLY AUTOMATIC HP BUTTERFLY VALVE TESTING

A large international valve manufacturer opened a new production facility for metal seated, triple offset butterfly valves in Slovenia. The high quality valves where produced in small series and had to go through a large number of pressure and performance tests.

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SHOWCASE
BOOST THE OUTPUT, TO 1000 BALL VALVES PER DAY

A Middle East based ball valve manufacturer asked us to help him to triple the output of their ball valve production, to 1000 pcs / day. It consisted of a wide variety of split-body ball valves with multiple pressure classes and pipe connections in the range ½” – 4”. The valves are exported globally for use in many different industries. This means, conforming to different standards, resulting in various test procedures, test fluids and leakage criteria.

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SHOWCASE
INTENDED FOR VOLATILE AIR POLLUTANTS AND HAZARDOUS FLUIDS

A well-known, international manufacturer of pumps and valves requested test equipment for their new HP butterfly valve production facility in the South-West of France. The request described some interesting challenges;

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VENTIL, MAKING THE RIGHT DECISIONS

All valve manufactures test and prove the integrity, tightness and performance of their product in accordance with the applicable recognized standard. However each valve type and production quantity may require different solutions that lead to unique valve test units. We have transformed ourselves into an innovative leader by assisting our customers in overcoming their challenges.  With Ventil Engineered Solutions we are able to share our knowledge and experience, and improve our customers’ efficiency, operational safety and competiveness.

Our method

Given our experience in the valve industry, we can support you at every process step of the planning, development and implementation of your unique valve test unit. Whether you are testing ‘exotic one-off’ valves or going for mass production, the Ventil Engineered Solutions team support offers;

  • In depth process review to define the test unit framework
  • Verifying the applicable test procedures and test criteria.
  • Recommending the best ‘working practice’ for your application
  • Showing productivity vs. efficiency
  • Evaluate and prepare for future expansion and flexibility
  • Risk assessment

 

Our goals

The goals of close cooperation with the Ventil Engineered Solutions team are;

  • No surprises throughout manufacturing, delivery, installation, commissioning and training
  • All test criteria is fully defined
  • Fully functional test software and machine controls
  • Safe operations are guaranteed
  • The test unit literally fits into your production

 

Our Team

The Ventil Engineered Solutions team utilizes many years of hands-on experience in valve production testing. This includes all relevant codes, standards, regulations and recommended practices. In addition to the engineering process, we also ‘keep the production in-house’ by manufacturing the majority of the components and programming the PLC controlled operating system and test registration software. Ventil’s unique range of disciplines;

  • 3D design and simulation
  • CNC and conventional machining
  • Construction welding
  • Fitting high pressure systems up to 3,000 bar / 43,500 PSI
  • Construction welding of machine frames and safety enclosures
  • Design and installation of electronic (CNC controlled) operating system
  • CRS test software development

we offer to share our
knowledge and experience

YOU SPECIALIZE IN VALVE
OVERHAUL AND REPAIR

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valve maintenance and service

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ACADEMY

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